Tacoma

Toyota Tacoma 2015-2018 Clutch Workshop Manual

Last Modified: 11-13-2015 6.6 A Doc ID: RM00000174800UX
Model Year Start: 2016 Model: Tacoma Prod Date Range: [08/2015 - ]
Title: CLUTCH: CLUTCH MASTER CYLINDER: INSTALLATION; 2016 MY Tacoma [08/2015 - ]
INSTALLATION
1. INSTALL CLUTCH MASTER CYLINDER ASSEMBLY
(a) Install the clutch master cylinder assembly to the clutch pedal support with the 2 bolts.
Torque:
12 N·m {120 kgf·cm, 9ft·lbf}
(b) Install the clutch start switch to the clutch pedal support with the nut.
Torque:
16 N·m {160 kgf·cm, 12ft·lbf}
(c) Using a union nut wrench, connect the clutch master cylinder to 2 way tube to the clutch master cylinder
assembly.
Torque:
Specified tightening torque -
15 N·m {155 kgf·cm, 11ft·lbf}
HINT:
C
alculate the torque wrench reading when changing the fulcrum length of the torque wrench
.
When using a union nut wrench (fulcrum length of 22 mm (0.866 in.)) + torque wrench (fulcrum length of
162 mm (6.38 in.)): 13 N*m (136 kgf*cm, 10 ft.*lbf)
(d) Connect the clutch reservoir tube to the clutch master cylinder assembly.
2. INSTALL CLUTCH PEDAL WITH CLUTCH MASTER CYLINDER
(a) Install the clutch pedal with clutch master cylinder to the vehicle body with the bolt and 2 nuts.
Torque:
for Bolt -
18 N·m {184 kgf·cm, 13ft·lbf}
for Nut -
14 N·m {145 kgf·cm, 10ft·lbf}
(b) Connect the clutch switch connector.
(c) Connect the clutch start switch connector.
3. CONNECT CLUTCH MASTER CYLINDER TO FLEXIBLE HOSE TUBE
(a) Using a union nut wrench, connect the clutch master cylinder to flexible hose tube to the clutch pedal
support way.
Torque:
Specified tightening torque -
15 N·m {155 kgf·cm, 11ft·lbf}
HINT:
C
alculate the torque wrench reading when changing the fulcrum length of the torque wrench
.
When using a union nut wrench (fulcrum length of 22 mm (0.866 in.)) + torque wrench (fulcrum length of
162 mm (6.38 in.)): 13 N*m (136 kgf*cm, 10 ft.*lbf)
4. CONNECT CLUTCH RESERVOIR TUBE
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