Tacoma

Toyota Tacoma 2015-2018 Brake Workshop Manual

Last Modified: 11-13-2015 6.6 A Doc ID: RM00000171V02KX
Model Year Start: 2016 Model: Tacoma Prod Date Range: [08/2015 - ]
Title: BRAKE: HYDRAULIC BRAKE BOOSTER: REASSEMBLY; 2016 MY Tacoma [08/2015 - ]
REASSEMBLY
1. INSTALL BRAKE BOOSTER ACCUMULATOR ASSEMBLY
(a) Place the brake booster pump in a vise with a cloth.
(b) Install the brake booster accumulator pipe, compression spring
and a new O-ring.
NOTICE:
E
nsure that no foreign matter enters the pump.
(c) Using a socket wrench (17 mm), install the brake booster
accumulator onto the brake booster pump.
Torque:
57 N·m {585 kgf·cm, 42ft·lbf}
2. INSTALL MASTER CYLINDER SOLENOID
(a) Place a new gasket on the master cylinder solenoid and install
them onto the master cylinder body with 6 new bolts.
Torque:
32 N·m {325 kgf·cm, 24ft·lbf}
NOTICE:
D
o not let water, dust, and/or other objects attach to the surface
and/or attaching surface of the master cylinder solenoid, master
cylinder and body gasket.
3. INSTALL PISTON
(a) Apply lithium soap base glycol grease to the new piston.
(b) Install the piston onto the master cylinder body.
(c) Using 2 screwdrivers, install a new C-ring while pressing the
piston.
NOTICE:
If the piston is pulled out at an angle, there is a possibility that
the cylinder bore could be damaged.
Be careful not to damage the rubber lips on the piston when
reassembling.
4. INSTALL MASTER CYLINDER BOOT
5. INSTALL MASTER CYLINDER PUSH ROD CLEVIS
(a) Install the lock nut and master cylinder push rod clevis onto the rod operating adapter.
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