Workshop

THM 4T65-E UPDATE HANDBOOK

INDEX
Copyright © ATSG 2006
THM 4T65-E
UPDATE HANDBOOK
2
AUTOMATIC TRANSMISSION SERVICE GROUP
18639 SW 107TH AVENUE
MIAMI, FLORIDA 33157
(305) 670-4161
GENERAL DESCRIPTION ................................................................................................................
PRELIMINARY INFORMATION ......................................................................................................
COMPONENT APPLICATION CHART ...........................................................................................
WIRE SCHEMATIC AND RESISTANCE CHART (G.M.) .............................................................
DIAGNOSTIC TROUBLE CODE IDENTIFICATION (G.M.) .......................................................
1997-2004 GEAR RATIO IDENTIFICATION BY MODEL (G.M.) ................................................
IDENTIFICATION TAG LOCATION AND INFORMATION (G.M.) ...........................................
FINAL DRIVE RATIO IDENTIFICATION (G.M.) ..........................................................................
DRIVEN SPROCKET SUPPORT AND SEAL RING CHANGES ..................................................
REVERSE REACTION DRUM AND SECOND CLUTCH DRUM CHANGES ............................
SHUDDER IN 1ST, SOFT 1-2 OR DELAY REVERSE (DTC P1811) .............................................
NO 1ST OR 4TH, 2ND AND 3RD GEAR ONLY ...............................................................................
RATTLING NOISE WITH ENGINE RUNNING ..............................................................................
ERRATIC OR NO "ISS" SIGNAL WITH DTC P0716 ....................................................................
INTERNAL MODE SWITCH ADDED ..............................................................................................
VENTING ATF, UPPER CHANNEL PLATE GASKET CHANGES ..............................................
NO 3-4 SHIFT ........................................................................................................................................
NEW DESIGN "PAWL" TYPE FREEWHEELS FOR INPUT AND THIRD ................................
SHIFT QUALITY CONCERNS (DTC P1811) ...................................................................................
2002-2003 OIL PUMP, VALVE BODY, PRESSURE SWITCH AND PCS CHANGES .................
TCC SURGE AT HIGH SPEEDS (DTC P0741) ................................................................................
DTC P0742, TCC STUCK "ON" .........................................................................................................
FORWARD AND REVERSE SERVO BOOST VALVES ELIMINATED .......................................
BROKEN SIDE COVER ......................................................................................................................
CHANNEL PLATE AND COOLER FITTING CHANGES .............................................................
VOLVO PRELIMINARY INFORMATION .......................................................................................
VOLVO COMPONENT APPLICATION AND SOLENOID CHART ............................................
VOLVO SHIFT QUADRANT DIFFERENCES .................................................................................
VOLVO RETRIEVING DIAGNOSTIC TROUBLE CODES ...........................................................
VOLVO FLUID REQUIREMENTS ....................................................................................................
VOLVO DIAGNOSTIC TROUBLE CODE IDENTIFICATION .....................................................
VOLVO "EXTERNAL" DIFFERENCES ..........................................................................................
VOLVO WIRE SCHEMATIC ..............................................................................................................
VOLVO CASE CONNECTOR AND TERMINAL IDENTIFICATION .........................................
VOLVO "INTERNAL" DIFFERENCES ...........................................................................................
VOLVO IDENTIFICATION TAG LOCATION AND INFORMATION .........................................
VOLVO 1999-2005 GEAR RATIO IDENTIFICATION BY MODEL .............................................
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