Workshop

HYDRA-MATIC 6L80 (6 Speed)

AUTOMATIC TRANSMISSION SERVICE GROUP
Technical Service Information
98
Copyright © 2007 ATSG
ALIGNMENT
TAB
PUSH DOWN
ELECTRICAL
CONNECTOR
SLIDE LOCK
Copyright © 2007 ATSG
J-42183
DRIVER HANDLE
ALIGNMENT
TAB
"O" RINGS
"LIP" SEAL
DT-47715
CONNECTOR SLEEVE
REMOVER/INSTALLER
"O" RINGS AND SEAL
INSTALLED ON SLEEVE
INTERNAL COMPONENTS (CONT'D)
Continued on Page 99
14 - 16mm
(.551" - .630")
Figure 174Figure 173
Figure 175
42. Install two new "O" rings into the grooves in
the connector sleeve, as shown in Figure 173,
and lubricate with small amount of Trans-Jel®.
43. Install a new "lip" seal into the groove in the
connector sleeve, as shown in Figure 173, and
lubricate with small amount of Trans-Jel®.
44. Orientate the alignment tab inside the passage
sleeve, with coresponding slot of the Solenoid
Body/TCM assembly, and lift up the connector
slide lock to allow the sleeve to be installed.
45. Push the sleeve straight into the case bore and
TCM connector. Do Not, rotate the sleeve at
any time (See Figure 175).
46. When the sleeve is properly installed, the
distance from the case surface to the end of the
sleeve should be 14-16mm (.551" - .630"), as
shown in Figure 175.
47. Ensure the sleeve is fully seated and push down
on the electrical connector slide lock, as shown
in Figure 175, to lock the connector sleeve in
place.
48. There is a special tool available to remove and
install the electrical connector sleeve, as shown
in Figure 174.

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