Workshop

HYDRA-MATIC 6L80 (6 Speed)

3-5 Reverse Clutch Clearance Should Be
1.21-1.79mm (.048" - .070")
1.61-1.71mm
THICKNESS
1.88-1.98mm
2.15-2.25mm
2.42-2.52mm
2.69-2.79mm
(.063" - .067")
(.074" - .078")
(.085" - .089")
(.095" - .099")
(.106" - .110")
GRAY
O.D. COLOR
LIGHT GREEN
YELLOW
NONE
PURPLE
Align the snap ring opening with the missing
snap ring groove punch as shown above.
AUTOMATIC TRANSMISSION SERVICE GROUP
Technical Service Information
62
Copyright © 2007 ATSGCopyright © 2007 ATSG
Copyright © 2007 ATSG
1-2-3-4 AND 3-5 REVERSE HOUSING (CONT'D)
34. Check the 3-5 reverse clutch clearance using a
feeler gage between the snap ring and backing
plate, as shown in Figure 103.
35. The 3-5 reverse clutch clearance should be
1.21-1.79mm (.048" - .070").
36. Change the selective snap ring as necessary
using the chart in Figure 103 to obtain correct
clutch clearance.
37. Set the completed 1-2-3-4 and 3-5 reverse
clutch housing aside for final assembly.
(See Figure 104).
Component Rebuild
Continued on Page 64
Figure 102
Figure 103 Figure 104
cOMPLETED 1-2-3-4 AND 3-5 REVERSE
CLUTCH HOUSING

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