Workshop

HYDRA-MATIC 6L80 (6 Speed)

INDEX
Copyright © ATSG 2007
(6 Speed)
AUTOMATIC TRANSMISSION SERVICE GROUP
18639 S.W. 107 AVENUE
MIAMI, FLORIDA 33157
(305) 670-4161
HYDRA-MATIC 6L80
GENERAL DESCRIPTION AND OPERATION ..................................................................
SHIFT QUADRANT DESCRIPTION ...................................................................................
INTERNAL COMPONENT LOCATION AND APPLICATION CHART...........................
SOLENOID APPLICATION CHART ....................................................................................
ELECTRONIC COMPONENT LOCATIONS AND DESCRIPTION .................................
PARTIAL WIRE SCHEMATIC ..............................................................................................
DIAGNOSTIC TROUBLE CODE (DTC) IDENTIFICATION ............................................
CHECKBALL LOCATIONS AND FUNCTION ...................................................................
OIL PASSAGE IDENTIFICATION .......................................................................................
IDENTIFICATION TAG LOCATION AND INFORMATION ............................................
TRANSMISSION FLUID REQUIREMENTS ......................................................................
CONVERTER HOUSING IDENTIFICATION ....................................................................
TRANSMISSION DISASSEMBLY ........................................................................................
COMPONENT REBUILD SECTION
TRANSMISSION CASE ASSEMBLY ..............................................................................
OIL PUMP ASSEMBLY ....................................................................................................
4-5-6 CLUTCH HOUSING ASSEMBLY ..........................................................................
1-2-3-4 AND 3-5 REVERSE CLUTCH HOUSING ASSEMBLY ....................................
CENTER SUPPORT ASSEMBLY .....................................................................................
LOW SPRAG ROTATION ..................................................................................................
1-2-3-4 CLUTCH HUB AND SHAFT ASSEMBLY .........................................................
2-6 AND 3-5 REVERSE CLUTCH HUB AND SHAFT ASSEMBLY ............................
REAR CARRIER AND OUTPUT SHAFT ASSEMBLY ..................................................
VALVE BODY AND SOLENOID BODY/TCM ASSEMBLY ..........................................
EXTENSION HOUSING ASSEMBLY .............................................................................
TRANSMISSION FINAL ASSEMBLY .................................................................................
BOLT CHART FOR IDENTIFICATION ..............................................................................
SPECIAL TOOLS AND EQUIPMENT .................................................................................
GENERAL SPECIFICATIONS .............................................................................................
LINE PRESSURE SPECIFICATIONS AND TAP LOCATION .........................................
TORQUE SPECIFICATIONS ................................................................................................
4
4
6
7
8
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19
23
24
29
29
30
31
39
41
50
56
66
69
72
72
73
81
88
89
101
102
106
107
108

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