Workshop

HYDRA – MATIC 4L40 – E / 5L40 – E

AUTOMATIC TRANSMISSION SERVICE GROUP
Technical Service Information
77
Copyright © 2002 ATSG Copyright © 2002 ATSG
492
491
490
489
488
493
493
492 INTERMEDIATE CLUTCH "WAVE" PLATE
493 INTERMEDIATE/OVERDRIVE CLUTCH HOUSING
488 INTERMED. CLUTCH BACKING PLATE SNAP RING (SELECTIVE)
489 INTERMEDIATE CLUTCH BACKING PLATE
490 INTERMED. CLUTCH "INSIDE SPLINE" S.S. PLATES (3)
491 INTERMED. CLUTCH "OUTSIDE SPLINE" S.S. PLATES (3)
493 INTERMEDIATE/OVERDRIVE CLUTCH HOUSING
Figure 119Figure 118
5. Install the intermediate clutch return spring
assembly into housing, as shown in Figure 117.
6. Install pre-assembled intermediate clutch piston
and housing assembly on top of return spring
in direction shown in Figure 117.
7. Compress intermediate housing and the return
spring using a foot press, and install snap ring,
as shown in Figure 117.
8. Turn overdrive housing over and install "Wave"
plate, as shown in Figure 118.
9. Install the intermediate clutch "single sided"
plates beginning with an outside spline plate
first and alternating with inside spline plates
until you have installed 3 of each, as shown in
Figure 119.
Note: Lined side must be installed facing up
as shown in Figure 119. Clutch plate
amounts may vary by model.
10. Install the intermediate clutch backing plate, as
shown in Figure 119.
Continued on Page 78

Leave a Reply

Your email address will not be published. Required fields are marked *