Workshop

HYDRA – MATIC 4L40 – E / 5L40 – E

AUTOMATIC TRANSMISSION SERVICE GROUP
Technical Service Information
32
Copyright © 2002 ATSG
1 TORQUE CONVERTER ASSEMBLY (MODEL SENSITIVE)
2 TORQUE CONVERTER HOU SING TO MAIN CASE BOLTS (7)
3 CONVERTER HOUSING AND OIL PUMP ASSEMBLY
4 CONVERTER HOUSING TO MAIN CASE "D" RING SEAL
5 REVERSE CLUTCH HOUSING THRUST WASHER (SELECTIVE)
6 DIRECT AND REVERSE CLUTCH HOUSING ASSEMBLY
7 FORWARD AND COAST CLUTCH HOUSING ASSEMBLY
8 FORWARD SPRAG ASSEMBLY AND INPUT SUN GEAR SHAFT
9 DIRECT CLUTCH HUB THRUST WASHER
10 DIRECT CLUTCH HUB AND SHAFT ASSEMBLY
11 DIRECT CLUTCH HUB TO O.D. CLUTCH HUB THRUST WASHER
12 O.D. CLUTCH HUB AND INTERMEDIATE SPRAG ASSEMBLY
14 INTERM. AND O.D. CLUTCH HOUSING SNAP RING (SELECTIVE)
15 INTERMEDIATE AND OVERDRIVE CLUTCH HOUSING ASSEMBLY
16 LOW SPRAG ASSEMBLY
17 LOW SPRAG TO CENTER SUPPORT THRUST BEARING
18 CENTER SUPPORT ASSEMBLY
19 2ND CLUTCH SPRAG AND HUB ASSEMBLY (5L40-E ONLY)
20 2ND CLUTCH SPRAG THRUST WASHER (5L40-E ONLY)
21 PL ANETARY CARRIER ASSEMBLY
22 PL ANETARY CARRIER TO OUTPUT SHAFT THRUST BEARING
23 OUTPUT SHAFT AND INTERNAL RING GEAR ASSEMBLY
24 TRANSMISSION MAIN CASE ASSEMBLY
25 EXTENSION HOUSING TO MAIN CASE GASKET
26 FRONT CAGED NEEDLE BEARING IN EXTENSION HOUSING
27 OUTPUT SHAFT TO EXT. HSG. BEARING WASHER (SELECTIVE)
28 OUTPUT SHAFT TO EXTENSION HOUSING THRUST BEARING
29 EXTENSION HOUSING ASSEMBLY
30 REAR CAGED NEEDLE BEARING IN EXTENSION HOUSING
31 EXTENSION HOUSING YOKE SEAL ASSEMBLY
32 DRIVESHAFT YOKE ASSEMBLY
33 OUTPUT SHAFT TO YOKE "O" RING SEAL
34 DRIVESHAFT YOKE RETAINING WASHER
35 DRIVESHAFT YOKE RETAINING NUT
36 EXTENSION HOUSING RETAINING BOLTS (7)
37 TRANSMISSION FILL PLUG AND "O" RING
38 CENTER SUPPORT OIL PASSAGE SLEEVE AND SEAL ASSEMBLY
39 O.D./INTERMEDIATE OIL PASSAGE SLEEVE AND SEAL ASSEMBLY
40 TRANSMISSION PRESSURE TEST PLUG
41 OUTPUT SPEED SENSOR SPACER
42 OUTPUT SPEED SENSOR
43 OUTPUT SPEED SENSOR RETAINING BOLT
44 INPUT SPEED SENSOR
45 INPUT SPEED SENSOR RETAINING BOLT
46 PUMP COVER TO MAIN CASE MOLDED GASKET
Figures 33 and 34 Legend
Legend For Figures 33 and 34
Figure 35
TRANSMISSION DISASSEMBLY (CONT'D)
BOTTOM PAN COMPONENTS
16. Rotate transmission in fixture so that bottom
pan is facing up, as shown in Figure 35.
17. Remove the 20 bottom pan retaining bolts, as
shown in Figure 35, and remove oil pan.
18. Ensure that bottom pan magnet is stuck in
position in bottom pan (See Figure 35).
19. Remove and discard bottom oil pan gasket, as
shown in Figure 35.
H
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07
IBS FILTRAN
MA
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E IN GERM
ANY
65
62
60
61
60 BOTTOM OIL PAN GASKET
61 BOTTOM OIL PAN MAGNET
62 BOTTOM OIL PAN
65 BOTTOM OIL PAN BOLTS (20 REQUIRED)

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