Workshop

HYDRA – MATIC 4L40 – E / 5L40 – E

AUTOMATIC TRANSMISSION SERVICE GROUP
Technical Service Information
122
Copyright © 2002 ATSG
Figure 206 Figure 207
Figure 208
Copyright © 2002 ATSG
26 EXTENSION HOUSING FRONT CAGED NEEDLE BEARING ASM.
27 OUTPUT SHAFT BEARING THRUST WASHER (SELECTIVE)
28 OUTPUT SHAFT TO EXTENSION HOUSING THRUST BEARING
29 EXTENSION HOUSING ASSEMBLY
31 EXTENSION HOUSING YOKE METAL CLAD SEAL ASSEMBLY
27
28
29
31
26
4321
1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9
5 6
10 20 30 40 50 60 70 80 90 150140130120110100
0
in
mm
ELECTRONIC
DIGITAL CALIPER
AUTO POWER-OFFAUTO POWER-OFF
mm/inmm/in 00
01.170
IN
OUTPUT SHAFT END PLAY CHART
IF DIMENSION "B" IS: THRUST WASHER THICKNESS SHOULD BE:
15.99 to 16.27 mm (.629" to .640")
16.27 to 16.47 mm (.640" to .648")
16.47 to 16.67 mm (.648" to .656")
16.67 to 16.87 mm (.656" to .664")
16.87 to 17.07 mm (.664" to .672")
17.07 to 17.27 mm (.672" to .680")
17.27 to 17.47 mm (.680" to .688")
17.47 to 17.67 mm (.688" to .696")
17.67 to 17.87 mm (.696" to .704")
17.87 to 18.07 mm (.703" to .711")
0.95 to 1.05 mm (.037" to .041")
1.15 to 1.25 mm (.045" to .049")
1.35 to 1.45 mm (.053" to .057")
1.55 to 1.65 mm (.061" to .065")
1.75 to 1.85 mm (.068" to .073")
1.95 to 2.05 mm (.076" to .081")
2.15 to 2.25 mm (.084" to .089")
2.35 to 2.45 mm (.093" to .096")
2.55 to 2.65 mm (.100" to .104")
2.75 to 2.85 mm (.108" to .112")
EXTERNAL COMPONENTS
TRANSMISSION ASSEMBLY (CONT'D)
1. Rotate transmission in fixture so that output
shaft is facing up, as shown in Figure 207.
2. Install extension housing yoke seal into the
extension housing, as shown in Figure 206,
using the proper seal driver.

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