Workshop

HYDRA – MATIC 4L40 – E / 5L40 – E

AUTOMATIC TRANSMISSION SERVICE GROUP
Technical Service Information
120
Copyright © 2002 ATSG
BOTTOM PAN COMPONENTS (CONT'D)
TRANSMISSION ASSEMBLY (CONT'D)
10. Install two new "O" ring seals onto the case
connector, as shown in Figure 202, and lube
with a small amount of Trans-Jel®.
11. Install the case connector through the case bore
and while holding the connector, install the
retaining clip, as shown in Figure 203.
12. Route the internal harness and connect all the
components that are listed in Figure 202.
13. Install the TFT Sensor into the TFT Sensor
bracket (See Figure 202).
14. Install the bottom pan filter, filter seals and the
filter spacer, as shown in Figure 204.
Note: Notice that spacer is used only on
"Some" models.
15. Install a new bottom pan gasket onto the trans-
mission case, as shown in Figure 205.
16. Ensure that the bottom pan magnet is in proper
position in the oil pan (See Figure 205).
17. Install the bottom transmission pan onto the
transmission, as shown in Figure 205.
18. Ensure that internal wiring harness is not
rubbing on any part of the oil pan, as you put
it on the case.
19. Install the 20 bottom oil pan bolts, as shown in
Figure 205, and torque to 11 Nm (8 ft.lb.).
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47
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0205
6
6
307
Pressure Control
Solenoid
(Green And White)
Input Shaft
Speed Sensor
(Yellow And White)
TFT Sensor
(Part Of Harness)
TFT Sensor
Retaining Bracket
2 Connector
"O" Ring Seals
Internal Wiring
Harness Assembly
Internal Wiring
Harness Colors
May Vary
Output Shaft
Speed Sensor
(Orange And White)
1-2 Shift
Solenoid (A)
(White And Black)
2-3 Shift
Solenoid (B)
(White And Blue)
4-5 Shift
Solenoid (C)
(White And Gray)
Internal
Mode Switch
TCC/PWM
Solenoid
(White And Yellow)
Figure 202
Continued on Page 122

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