Workshop

HYDRA – MATIC 4L40 – E / 5L40 – E

14. Install thrust washer (11) onto the overdrive
clutch hub and intermediate sprag assembly
as shown in Figure 184, if not already done,
and retain with small amount of Trans-Jel®.
15. Install overdrive clutch hub and intermediate
sprag assembly, as shown in Figure 184, by
rotating back and forth until fully seated and
both overdrive and 2nd clutches are engaged.
16. Install direct clutch hub thrust washer (9) into
direct clutch hub, as shown in Figure 185, if
not already done, and retain with small amount
of Trans-Jel®.
17. Install the direct clutch hub assembly into the
transmission, as shown in Figure 185, by rotat-
ing back and forth until fully seated.
18. Install the pre-assembled forward sprag and
sun gear shaft assembly into the transmission,
as shown in Figure 186, by rotating back and
forth until fully seated.
INTERNAL COMPONENTS (CONT'D)
TRANSMISSION ASSEMBLY (CONT'D)
AUTOMATIC TRANSMISSION SERVICE GROUP
Technical Service Information
112
9 DIRECT CLUTCH HUB THRUST WASHER
10 DIRECT CLUTCH HUB AND SHAFT ASSEMBLY
10
9
Copyright © 2002 ATSG
Figure 185
Continued on Page 113
12
11
Copyright © 2002 ATSG
Figure 184
11 DIRECT CLUTCH HUB TO O.D. CLUTCH HUB THRUST WASHER
12 O.D. CLUTCH HUB AND INTERMEDIATE SPRAG ASSEMBLY

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