Workshop

FORD 5R55S/5R55W

INDEX
Copyright © ATSG 2004
FORD MOTOR CO. 5R55W/S
AUTOMATIC TRANSMISSION SERVICE GROUP
18639 SW 107TH AVENUE
MIAMI, FLORIDA 33157
(305) 670-4161
5R55W/S TRANSMISSION IDENTIFICATION .............................................................................................. 3
COMPONENT APPLICATION CHART ........................................................................................................... 4
SOLENOID APPLICATION AND RESISTANCE CHARTS ........................................................................... 5
SOLENOID BODY PIN IDENTIFICATION .................................................................................................... 6
GENERAL DESCRIPTION AND OPERATION .............................................................................................. 7
MANUAL SHIFT SELECTOR OPERATION ................................................................................................... 9
BATTERY JUNCTION BOX FUSE AND RELAY LOCATIONS ..................................................................... 10
CENTRAL JUNCTION BOX FUSE LOCATIONS ........................................................................................... 10
DIGITAL TRANSMISSION RANGE SENSOR ................................................................................................ 11
VARIOUS CONNECTOR AND PIN IDENTIFICATION ................................................................................. 12
WIRING SCHEMATIC ....................................................................................................................................... 13
PCM LOCATION .................................................................. .............................................................................. 15
TRANSMISSION COMPONENT RESISTANCE CHART THROUGH PCM CONNECTOR ....................... 16
DIAGNOSTIC TROUBLE CODE CHART AND DESCRIPTION .................................................................. 18
LINE PRESSURE TESTS ................................................... .............................................................................. 21
CHECKING TRANSMISSION FLUID LEVEL ............................................................................................... 22
TRANSMISSION DISASSEMBLY .................................................................................................................... 24
COMPONENT REBUILD SECTION.........
OIL PUMP ASSEMBLY .................................................................................................................................. 39
COAST CLUTCH HOUSING ......................................................................................................................... 43
OVERDRIVE CARRIER AND OVERDRIVE SPRAG ASSEMBLY ............................................................ 47
DIRECT CLUTCH HOUSING ....................................................................................................................... 49
FORWARD CLUTCH HOUSING .................................................................................................................. 52
CENTER SUPPORT ASSEMBLY .................................................................................................................. 57
LOW SPRAG AND REVERSE DRUM ASSEMBLY ..................................................................................... 58
REAR RING GEAR AND HUB ASSEMBLY ................................................................................................. 58
FRONT AND REAR PLANETARY CARRIER ASSEMBLY ........................................................................ 60
SUN GEAR AND SHELL ASSEMBLY .......................................................................................................... 61
FRONT RING GEAR AND HUB ASSEMBLY .............................................................................................. 61
VALVE BODY ASSEMBLY ............................................................................................................................. 65
CHECKBALL LOCATIONS ........................................................................................................................... 66
REVERSE SERVO ASSEMBLY ..................................................................................................................... 68
SOLENOID BODY DIFFERENCES ............................................................................................................. 72
SOLENOID BODY ASSEMBLY ..................................................................................................................... 73
4WD ADAPTER HOUSING AND PARKING PAWL ASSEMBLY .............................................................. 74
TRANSMISSION CASE ASSEMBLY ............................................................................................................ 76
FINAL TRANSMISSION ASSEMBLY .............................................................................................................. 79
REAR END CLEARANCE PROCEDURES ...................................................................................................... 84
FRONT END CLEARANCE PROCEDURES ................................................................................................... 93
2WD EXTENSION HOUSING ASSEMBLY SECTION ................................................................................. 100
BOLT SIZE AND LENGTH CHART ................................................................................................................ 105
SPECIAL SERVICE TOOLS ............................................................................................................................. 106
TORQUE SPECIFICATIONS ............................................................................................................................ 108
5R55N VERSUS 5R55W/S DIFFERENCES ................................................................................................... 108

Leave a Reply

Your email address will not be published. Required fields are marked *