Workshop

FORD 5R110W TorqShift

DIRECT CLUTCH HOUSING
DIRECT CLUTCH HOUSING DIFFERENCES
COMPONENT REBUILD
4. Place the direct clutch housing on a flat work
surface, as shown in Figure 133.
Note: Ensure that you have the proper direct
clutch housing for the model that you are
rebuilding (See Figure 132)
5. Lubricate both inner and outer seal surfaces on
the new direct clutch piston with Trans-Jel®.
6. Install the direct clutch piston into the direct
clutch housing, as shown in Figure 133, using
a slight twisting motion.
Continued on Page 83
AUTOMATIC TRANSMISSION SERVICE GROUP
Technical Service Information
82
Copyright © 2004 ATSG
Copyright © 2004 ATSG
DIRECT CLUTCH HOUSING
2003-2004 Models 2005-Up Models
Figure 132
Figure 133
49
50
49 DIRECT CLUTCH HOUSING ASSEMBLY
50 DIRECT CLUTCH APPLY PISTON
NOTICE: At start of production for 2005 model,
Ford Motor Co. changed the tooth count on the
intermediate friction plates, as shown on Page 73 in
Figure 116. This required the direct clutch housing
change, as shown in Figure 132, to accommodate
the new intermediate frictions.

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