ENGINE UNIT > REMOVAL

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1. REMOVE FUEL DELIVERY PIPE SUB-ASSEMBLY


    A125333

  1. Remove the 2 wire harness clamps.

  1. Disconnect the 4 fuel injector connectors.



    A125334

  1. Remove the 2 bolts, then remove the fuel delivery pipe together with the 4 fuel injectors.

    NOTICE:
    Be careful not to drop the fuel injectors when removing the fuel delivery pipe.


    A125335

  1. Remove the 2 delivery pipe spacers from the cylinder head.

  1. Remove the 4 insulators from the cylinder head.



2. REMOVE FUEL INJECTOR ASSEMBLY


    A097399E02

  1. Pull the 4 fuel injectors out of the fuel delivery pipe.

  1. Remove the 4 O-rings from the 4 fuel injectors.



3. REMOVE INTAKE MANIFOLD


    A248743

  1. Disconnect the union to connector tube hose from the No. 2 hose to hose tube.

  1. Disconnect the camshaft timing oil control valve connector.

  1. Remove the wire harness clamp.

  1. Remove the union to connector tube hose from the vacuum hose clamp.

  1. Remove the 5 bolts, 2 nuts and intake manifold.



    A090130E01

  1. Remove the gasket from the intake manifold.



4. REMOVE NO. 1 INTAKE MANIFOLD INSULATOR


    A167620

  1. Remove the No. 1 intake manifold insulator.



5. REMOVE NO. 1 EXHAUST MANIFOLD HEAT INSULATOR


    A112189

  1. Remove the 4 bolts and No. 1 exhaust manifold heat insulator.



6. REMOVE MANIFOLD STAY


    A112193

  1. Remove the bolt, nut and manifold stay.



7. REMOVE NO. 2 MANIFOLD STAY


    A112192

  1. Remove the bolt, nut and No. 2 manifold stay.



8. REMOVE EXHAUST MANIFOLD CONVERTER SUB-ASSEMBLY


    A112190

  1. Remove the 5 nuts and exhaust manifold converter sub-assembly.

  1. Remove the gasket.



9. REMOVE WATER INLET


A112181

  1. Remove the 2 nuts and disconnect the water inlet from the cylinder block.



10. REMOVE THERMOSTAT

  1. Remove the thermostat and gasket.



11. REMOVE ENGINE OIL LEVEL DIPSTICK


12. REMOVE ENGINE OIL LEVEL DIPSTICK GUIDE


    A112218

  1. Remove the bolt and engine oil level dipstick guide.

  1. Remove the O-ring from the engine oil level dipstick guide.



13. REMOVE NO. 1 WATER BY-PASS PIPE


    A156893

  1. Remove the bolt and 2 nuts, then remove the No. 1 water by-pass pipe.

  1. Remove the gasket.



14. REMOVE IGNITION COIL ASSEMBLY


    A181754

  1. Disconnect the 4 ignition coil connectors.



    A124400

  1. Remove the 4 bolts and 4 ignition coils.



15. REMOVE KNOCK SENSOR


A167621

  1. Disconnect the sensor connector.

  1. Remove the nut and knock sensor.



16. REMOVE ENGINE OIL PRESSURE SWITCH ASSEMBLY

  1. Disconnect the oil pressure switch connector.



    A112272

  1. Using a 24 mm deep socket wrench, remove the oil pressure switch.



17. REMOVE ENGINE COOLANT TEMPERATURE SENSOR


    A181763

  1. Disconnect the engine coolant temperature sensor connector.



    A181764E01

  1. Remove the engine coolant temperature sensor and gasket.



18. REMOVE RADIO SETTING CONDENSER


    A112227

  1. Remove the bolt and radio setting condenser.