DTC    P0441    Evaporative Emission Control System Incorrect Purge Flow

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DTC SUMMARY


DTC No.
Monitoring Item
Malfunction Detection Condition
Trouble Area
Detection Timing
Detection Logic
P0441
Purge VSV (Vacuum Switching Valve) stuck open
Leak detection pump creates negative pressure (vacuum) in EVAP system and EVAP system pressure measured. Reference pressure is measured at start and at end of leak check.
If stabilized pressure higher than [second reference pressure x 0.35], ECM determines that purge VSV stuck open.
  1. Purge VSV
  2. Connector/wire harness (purge VSV - ECM)
  3. ECM
  4. Canister pump module
  5. Leak from EVAP system
While ignition switch off
2 trip
Purge VSV stuck closed
After EVAP leak check performed, purge VSV turned on (open), and atmospheric air introduced into EVAP system. Reference pressure is measured at start and at end of check.
If pressure does not return to near atmospheric pressure, ECM determines that purge VSV stuck closed.
  1. Purge VSV
  2. Purge line
  3. Connector/wire harness (purge VSV - ECM)
  4. ECM
  5. Canister pump module
  6. Canister (filter inside canister clogged)
  7. Leak from EVAP system
While ignition switch off
2 trip
Purge flow
While engine running, following conditions successively met:
  1. Negative pressure not created in EVAP system when purge VSV turned on (open)
  2. EVAP system pressure change less than 0.4 kPa(gauge) [3.0 mmHg(gauge)] when vent valve turned on (closed)
  3. Atmospheric pressure change before and after purge flow monitor less than 0.1 kPa(gauge) [0.75 mmHg(gauge)]
  1. Purge VSV
  2. Purge line
  3. Connector/wire harness (purge VSV - ECM)
  4. ECM
  5. Canister pump module
  6. Canister (filter inside canister clogged)
  7. Leak from EVAP system
While engine running
2 trip

DESCRIPTION

The description can be found in the EVAP (Evaporative Emission) System (Click here).

MONITOR DESCRIPTION

The two monitors, Key-Off and Purge Flow, are used to detect malfunctions relating to DTC P0441. The Key-Off monitor is initiated by the ECM internal timer, known as the soak timer, 5 hours* after the ignition switch is turned off. The purge flow monitor runs while the engine is running.

  1. KEY-OFF MONITOR
    5 hours* after the ignition switch is turned off, the leak detection pump creates negative pressure (vacuum) in the EVAP system. The ECM monitors for leaks and actuator malfunctions based on the EVAP pressure.

    HINT:
    *: If the engine coolant temperature is not below 35°C (95°F) 5 hours after the ignition switch is turned off, the monitor check starts 2 hours later. If it is still not below 35°C (95°F) 7 hours after the ignition switch is turned off, the monitor check starts 2.5 hours later.

    Sequence
    Operation
    Description
    Duration
    -
    ECM activation
    The key-off monitor is activated by soak timer 5, 7 or 9.5 hours after ignition switch turned off.
    -
    A
    Atmospheric pressure measurement
    Vent valve is turned OFF (vent) and the EVAP system pressure is measured by ECM in order to register atmospheric pressure.
    If pressure in EVAP system is not between 70 kPa(abs) and 110 kPa(abs) [525 mmHg(abs) and 825 mmHg(abs)], the ECM cancels EVAP system monitor.
    60 seconds
    B
    First reference pressure measurement
    In order to determine reference pressure, the leak detection pump creates negative pressure (vacuum) through reference orifice and then ECM checks if the leak detection pump and vent valve operate normally.
    60 seconds
    C
    EVAP system pressure measurement
    Vent valve turned ON (closed) to shut the EVAP system.
    Negative pressure (vacuum) created in the EVAP system, and EVAP system pressure then measured.
    The measured value is memorized as it will be used in the leak check.
    If the EVAP pressure does not stabilize within 15 minutes, the ECM cancels EVAP system monitor.
    15 minutes*
    D
    Purge VSV monitor
    Purge VSV is opened and then the EVAP system pressure is measured by the ECM.
    A large increase indicates normality.
    10 seconds
    E
    Second reference pressure measurement
    After a second reference pressure measurement, the leak check is performed by comparing the first and second reference pressure.
    If stabilized system pressure is higher than second the reference pressure, the ECM determines that the EVAP system is leaking.
    60 seconds
    -
    Final check
    Atmospheric pressure is measured and then the monitor result is recorded by the ECM.
    -
    *: If only a small amount of fuel is in the fuel tank, it takes longer for the EVAP pressure to stabilize.


    A166964E02


    1. Purge VSV stuck open
      In operation C, the leak detection pump creates negative pressure (vacuum) in the EVAP system. The EVAP system pressure is then measured by the ECM using the canister pressure sensor. If the stabilized system pressure is higher than [second reference pressure x 0.35], the ECM interprets this as the purge VSV (Vacuum Switching Valve) being stuck open. The ECM illuminates the MIL and stores the DTC (2 trip detection logic).


      A108008E36


    2. Purge VSV stuck closed
      In operation D, the canister pressure sensor measures the EVAP system pressure. The pressure measurement for the purge VSV monitor is begun when the purge VSV is turned ON (open) after the EVAP leak check. When the measured pressure indicates an increase of 0.3 kPa(gauge) [2.25 mmHg(gauge)] or more, the purge VSV is functioning normally. If the pressure does not increase, the ECM interprets this as the purge VSV being stuck closed. The ECM illuminates the MIL and stores the DTC (2 trip detection logic).


      A106059E30


  2. PURGE FLOW MONITOR
    The purge flow monitor consists of two monitors. The 1st monitor is conducted every time and the 2nd monitor is activated if necessary.


    A112640E89

  1. The 1st monitor
    While the engine is running and the purge VSV is ON (open), the ECM monitors the purge flow by measuring the EVAP pressure change. If negative pressure is not created, the ECM begins the 2nd monitor.
  2. The 2nd monitor
    The vent valve is turned ON (closed) and the EVAP pressure is then measured. If the variation in the pressure is less than 0.4 kPa(gauge) [3.0 mmHg(gauge)], the ECM interprets this as the purge VSV being stuck closed, and illuminates the MIL and stores DTC P0441 (2 trip detection logic).
Atmospheric pressure check:
In order to ensure reliable malfunction detection, the variation between the atmospheric pressures, before and after the purge flow monitor is performed, is measured by the ECM.

OBD II MONITOR SPECIFICATIONS


Key-off Monitor

Monitor Strategy 
Required Sensors/Components
Purge VSV
Canister pump module
Frequency of Operation
Once per driving cycle
Duration
Within 15 minutes (varies with fuel in tank)
MIL Operation
2 driving cycles
Sequence of Operation
None

Typical Enabling Conditions 
Monitor runs whenever following DTCs are not present
None
Atmospheric pressure
70 kPa(abs) [525 mmHg(abs)] or more, and less than 110 kPa(abs) [825 mmHg(abs)]
Battery voltage
10.5 V or more
Vehicle speed
Below 2.5 mph (4 km/h)
Ignition switch
Off
Time after key off
5, 7 or 9.5 hours
Canister pressure sensor malfunction (P0452 and P0453)
Not detected
Purge VSV
Not operated by scan tool
Vent valve
Not operated by scan tool
Leak detection pump
Not operated by scan tool
Both of following conditions are met before key off
Conditions 1 and 2
1. Duration that vehicle has been driven
5 minutes or more
2. EVAP purge operation
Performed
Engine coolant temperature
4.4 to 35°C (40 to 95°F)
Intake air temperature
4.4 to 35°C (40 to 95°F)

Typical Malfunction Thresholds 
Purge VSV stuck open:
-
EVAP pressure when vacuum introduction complete
Higher than reference pressure x 0.35

Purge VSV stuck closed:
-
EVAP pressure change after purge VSV is open
Less than 0.3 kPa(gauge) [2.25 mmHg(gauge)]

OBD II MONITOR SPECIFICATIONS


Purge Flow Monitor

Monitor Strategy 
Required Sensors/Components
Purge VSV
Canister pump module
Frequency of Operation
Once per driving cycle
Duration
Within 10 minutes
MIL Operation
2 driving cycles
Sequence of Operation
None

Typical Enabling Conditions 
Monitor runs whenever following DTCs are not present
None
Engine
Running
Engine coolant temperature
4.4°C (40°F) or more
Intake air temperature
4.4°C (40°F) or more
Canister pressure sensor malfunction
Not detected
Purge VSV
Not operated by scan tool
EVAP system check
Not operated by scan tool
Battery voltage
10 V or more
Purge duty cycle
8% or more

Typical Malfunction Thresholds 
Both of the following conditions are met
Conditions 1 and 2
1. EVAP pressure change when purge flow is started
Less than 0.1 kPa(gauge) [0.75 mmHg(gauge)]
2. EVAP pressure change during purge flow when EVAP pressure switching valve is ON (closed)
Less than 0.4 kPa(gauge) [3.0 mmHg(gauge)]

MONITOR RESULT

Refer to Checking Monitor Status (Click here).

CONFIRMATION DRIVING PATTERN

  1. Connect the Techstream to the DLC3.
  2. Turn the ignition switch to ON and turn the Techstream on.
  3. Clear the DTCs (even if no DTCs are stored, perform the clear DTC procedure).
  4. Turn the ignition switch off and wait for at least 30 seconds.
  5. Turn the ignition switch to ON and turn the Techstream on.
  6. Start the engine and wait 15 minutes or more.
  7. Enter the following menus: Powertrain / Engine and ECT / Trouble Codes.
  8. Read the pending DTCs.

    HINT:
    1. If a pending DTC is output, the system is malfunctioning.
    2. If a pending DTC is not output, perform the following procedure.
  9. Enter the following menus: Powertrain / Engine and ECT / Utility / All Readiness.
  10. Input the DTC: P0441.
  11. Check the DTC judgment result.

    Techstream Display
    Description
    NORMAL
    1. DTC judgment completed
    2. System normal
    ABNORMAL
    1. DTC judgment completed
    2. System abnormal
    INCOMPLETE
    1. DTC judgment not completed
    2. You should perform driving pattern after confirming DTC enabling conditions
    N/A
    1. Unable to perform DTC judgment
    2. Number of DTCs which do not fulfill DTC preconditions has reached ECU memory limit

    HINT:
    1. If the judgment result shows NORMAL, the system is normal.
    2. If the judgment result shows ABNORMAL, the system has a malfunction.
    3. If the judgment result shows INCOMPLETE or N/A, perform the following procedure.

    NOTICE:
    1. The Evaporative System Check (Automatic Mode) consists of 6 steps performed automatically by the Techstream. It takes a maximum of approximately 18 minutes.
    2. Do not perform the Evaporative System Check when the fuel tank is higher than 90% full because the cut-off valve may be closed, making the fuel tank leak check unavailable.
    3. Do not run the engine during this operation.
    4. When the temperature of the fuel is 35°C (95°F) or higher, a large amount of vapor forms and any check results become inaccurate. When performing the Evaporative System Check, keep the fuel temperature below 35°C (95°F).
  12. Clear the DTCs (even if no DTCs are stored, perform the clear DTC procedure).
  13. Turn the ignition switch off and wait for at least 30 seconds.
  14. Turn the ignition switch to ON and turn the Techstream on.
  15. Enter the following menus: Powertrain / Engine and ECT / Utility / Evaporative System Check / Automatic Mode.
  16. After the Evaporative System Check is completed, check for All Readiness by entering the following menus: Powertrain / Engine and ECT / Utility / All Readiness.
  17. Input the DTC: P0441.
  18. Check the DTC judgment result.

    Techstream Display
    Description
    NORMAL
    1. DTC judgment completed
    2. System normal
    ABNORMAL
    1. DTC judgment completed
    2. System abnormal
    INCOMPLETE
    1. DTC judgment not completed
    2. Perform driving pattern after confirming DTC enabling conditions
    N/A
    1. Unable to perform DTC judgment
    2. Number of DTCs which do not fulfill DTC preconditions has reached ECU memory limit

    HINT:
    1. If the judgment result shows NORMAL, the system is normal.
    2. If the judgment result shows ABNORMAL, the system has a malfunction.
  19. If the judgment result is INCOMPLETE or N/A and no pending DTC is output, perform a universal trip and check for permanent DTCs (Click here).

    HINT:
    1. If a permanent DTC is output, the system is malfunctioning.
    2. If no permanent DTC is output, the system is normal.

INSPECTION PROCEDURE

Refer to the EVAP System (Click here).